Novelty Synth from Recycled Vape
Today, we’re turning one of the most cursed objects of contemporary e-waste, a disposable vape, into a musical instrument. It’s like an ocarina, using your breath to activate and your fingers to control the pitch.

Today, we’re turning one of the most cursed objects of contemporary e-waste, a disposable vape, into a musical instrument. It’s like an ocarina, using your breath to activate and your fingers to control the pitch.

Shenzhen is often described as the fastest city on Earth. In this first episode of Made In Shenzhen, Becky Stern and David Cranor travel from Hong Kong across the land border into Shenzhen, China, to explore Huaqiangbei, the world’s most famous electronics market and a physical interface to the global supply chain.
With the help of local fixer Aqua and PCBWay’s Elaine, Becky digs into what makes Shenzhen different from anywhere else: density, repair culture, and a manufacturing ecosystem where ideas can move from concept to reality with astonishing speed.
How does a sheet of copper-clad fiberglass become a printed circuit board? What goes into making an LED? In this episode of Made In Shenzhen, Becky goes inside a PCB factory to see the complex processes that go into making printed circuit boards, then tours a factory that makes LEDs– 20 million of them a day.
Episode 3 coming soon!
This year for YouTube Makers Secret Santa, I got Look Mum No Comupter. Sam performs with his modular synth and other cool audio equipment and collects obsolete technology for his museum in Kent UK. We share a love for hacking toys and other ways to use electronics to be creative. I built him an audio sequencer in an old PS4 controller using sounds from his museum’s sample packs.
Materials and tools:
Today I’m making a coin cell battery holder – my first assembled PCB product.

I have been selling purple coin cell battery holders in my LED sewing kit for years. They’re perfect for making a simple circuit, and they have a handy on-off switch so you don’t have to take the battery out to power off your project. Before these boards were available, I would use a surface-mount coin cell battery holder with tiny holes in the metal tabs. I had just enough space to sew a few stitches through those holes with conductive thread. They weren’t designed for this purpose and didn’t have that handy switch, but they were better than the through-hole variety available since those don’t have holes in the tabs at all.



There are a handful of circuits like this on the market that include a coin cell battery clip, a single on/off switch on a PCB, and tabs or holes to connect it to the rest of your circuit, either by soldering to the pad or sewing through the holes with conductive thread. The design I was using in my kit was a knockoff of a SparkFun Lilypad product, an open-source design. I don’t feel great about buying the clones, but I was looking for the best price available for my kits. My version observes the open source license, which means you can download my files too.


To make my own version, I started with that same open source design for the sewable LilyPad CR2032 coin cell battery holder. I used Autodesk Fusion for this project, partially because it’s what I already know how to use, and because the design files are Eagle files, which is the previous name of the software package that was rolled into Fusion. The personal use version of Fusion is free and it has enough features to do all the things I’m going to do today.
(more…)Electronics and Taxidermy! That’s what’s on the menu for this diorama project collaboration between Emily Graslie and me. In this project, we will build a plywood diorama box and fill it with cityscape features like a brick wall with a dryer vent and LED lighting. Oh, and rat taxidermy. You’d be surprised how much overlap in tools there can be. Check out how many of the tools we need are carried by DigiKey!
Supplies
[DK list https://www.digikey.com/en/mylists/list/7XKTVCR5D6 ]
Here’s how I made four LED poles for a recent art performance here in New York City.
The project brief, as it was pitched to me, was to create four tall uprights for the corners of an eight-foot by eight-foot raft. They needed to be quick to deploy and start up the animation on their own after a five-minute countdown timer. And just in case anything were to fail, the show must go on without human intervention, so they needed to have as much redundancy as possible built into the design. So I came up with a set of four independent circuits, one on each pole, each containing a strip of pixels that will go up the pole and then over to the top of its neighbor, with some slack to drape in between the uprights. It’s like an LED huppah. Oh, and I had one week before the show to build everything, so this is a speed project.

Also available as a DigiKey wishlist.
Today we’re building a mini television for cats. My cat Benchley loves watching TV. It’s really a mini computer, since I’m using a Raspberry Pi to play YouTube on a little HDMI screen. Let’s get started.


Thanks to DigiKey for supplying the materials for this project! Their boxes make great cat beds.
Materials and supplies:
Here’s how to make your own telepresence hug toy. Each circuit connects to the Arduino IoT Cloud and translates your hug into a soothing vibration on the other toy. Xyla Foxlin originally developed this project as a crowdfunded product, and we collaborated to bring this DIY version to life.
To make this project, you will need 2x of each:
Plus these tools:
Today I’m sharing how I made a replica of Penny’s video watch from Inspector Gadget.




I 3D printed the case, buttons, and strap, and wired up the circuit using an Arduino Nicla Voice, which is available at Digi-Key.
(more…)After working on this project over the span of two years, It’s finally time to share my costume for Penny from Inspector Gadget. I made the wig, I made the computer book, I made the watch, I customized the clothes, and I put together a look for the Inspector. In this post, I’ll share how I built each element of this cosplay.




